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What is Screen Printing and How Does It Work?

Screen printing, also known as silkscreen printing, is a traditional and highly versatile printing technique that involves transferring ink onto a substrate (such as fabric) through a mesh screen. This method is particularly effective for creating bold, vibrant designs on various types of apparel and promotional items.

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design custom t-shirts and apparel for your company, team or event
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Silk screen print benefit

Benefits of Screen Printing

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Durability

One of the primary benefits of screen printing is its durability. The thick layers of ink used in this method create vibrant, long-lasting prints that can withstand repeated washing and wearing. This makes screen printing an ideal choice for t-shirts, hoodies, bags, and other apparel that require a high level of durability.

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Cost-Effectiveness for Large Orders

Screen printing becomes increasingly cost-effective as the order size grows. The setup costs are distributed over a larger number of items, reducing the cost per unit. This makes it an excellent option for businesses, schools, and events that need bulk orders.

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Versatility

Screen printing is highly versatile and can be used on a wide range of products, including t-shirts, hoodies, sweatpants, shorts, and bags. This versatility allows for consistent branding across different types of apparel and promotional items.

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Screen printing benefit

Why Choose Rapid Printing & Embroidery for Screen Printing?

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High-Quality Results

Our screen-printing services deliver high-quality, vibrant prints that are both durable and visually appealing. We use premium inks and state-of-the-art equipment to ensure your designs look their best.

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Low Minimum Orders

We understand that not every project requires a large quantity of items. That’s why we offer low minimum order requirements, providing flexibility for businesses, individuals, and small events. Whether you need a small batch for a special occasion or a limited run for a unique promotion, we’ve got you covered.vv

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Fast Turnaround

At Rapid Printing & Embroidery, we pride ourselves on our fast turnaround times. Whether you need a rush order for an upcoming event or simply want your items delivered quickly, we’ve got you covered.

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Screen Printing Process Step by Step

1

Design Preparation

The process starts with an idea that turns into a design, logo, or text. For the best results, submit designs in a vector file, scaled to the print size. Recommended formats are PSD, EPS, PNG, and JPG.

2

Printing Transparent Films

We separate your design by colors, and each color is printed onto a transparent film. These films are essential for creating the screens used in the printing process.

3

Screen Exposing

The transparent film is taped onto a coated screen to prevent movement. The screen is then placed in the exposure unit for 2 to 10 minutes, depending on the unit.

4

Washing Out the Screen

After exposure, the screen is washed indoors with a power washer away from UV light to remove the soft emulsion, leaving the design area open for ink. The screen is then dried in a darkroom drying rack.

5

Screen Registration

Registration ensures the alignment of the screen image with the original artwork, making sure each color in the separation’s lines up correctly relative to each other.

6

Ink Preparation

Proper ink preparation is crucial for achieving high-quality results. We recommend using plastisol ink due to its ease of use and superior print quality compared to water-based inks.

7

Drying

Once the shirts are printed, they are placed on the belt of a conveyor dryer to cure the inks, ensuring durability and longevity of the print.

8

Packaging and Distribution

After drying, the t-shirts are ready for packaging. They are carefully placed in boxes and prepared for shipping to customers or local pickup.

Silk screen printing

Our Screen-Printing Capabilities

Here’s a detailed look at the types of products we specialize in:

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T-Shirts

Perfect for promotional events, corporate branding, team uniforms, and custom gifts. Our t-shirts are available in multiple styles, colors, and fabric options to suit any need.

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Hoodies

Ideal for casual wear, sports teams, and merchandise. We offer a variety of hoodie styles, including pullover and zip-up, with custom screen-printed designs that stand out.

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Bags

From tote bags and backpacks to drawstring bags, our screen-printing services can personalize bags for events, giveaways, and retail merchandise. Durable prints ensure your design lasts.

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Sweatpants

Great for athletic teams, loungewear, and company apparel. Our screen-printed sweatpants come in various sizes and styles, providing comfort and custom branding.

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Shorts

Whether for sports teams, fitness clubs, or casual wear, our screen-printed shorts offer high-quality prints that resist fading, perfect for active lifestyles

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Custom printed sweatshirts

Screen Printing Compared to Other Methods

Screen Printing vs. DTG Printing

Setup and Cost: Screen printing requires more setup time and costs compared to DTG printing, which has no setup fees. However, screen printing is more cost- effective for large orders.

Print Quality and Durability: Screen printing offers thicker, more durable prints that are ideal for bold designs. DTG printing, on the other hand, is better suited for intricate, multicolored designs.

Order Flexibility: DTG printing is perfect for small runs and custom designs due to its lack of setup costs. Screen printing excels in larger orders where cost per unit is a key factor.

Screen Printing vs. Heat Transfer

Durability: Screen printing produces more durable prints compared to heat transfer, which can peel or crack over time.

Feel and Appearance: Screen printing inks are absorbed into the fabric, resulting in a softer feel. Heat transfers add a layer on top of the fabric, which can feel stiffer.

Cost: Heat transfer is more affordable for small quantities and complex designs, while screen printing is more economical for large runs.

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Silk screen printing benefit

Our Screen-Printing Capabilities

Why Choose Screen Printing for Your Custom Apparel?

Ideal for Bulk Orders

Screen printing is the preferred method for large orders due to its cost-effectiveness and efficiency. Whether you’re outfitting a sports team, creating merchandise for an event, or providing uniforms for your employees, screen printing offers significant savings on bulk orders.

Consistent and Vibrant Prints

The screen-printing process ensures that each print is consistent and vibrant, maintaining high quality across all items in your order. This consistency is crucial for branding purposes, ensuring that your logo and designs look the same on every piece.

Customization Options

With a wide range of ink colors and specialty printing techniques, screen printing provides endless customization options. You can create unique, eye-catching designs that stand out and make a lasting impression.

Get Started with Screen Printing Today

At Rapid Printing & Embroidery, we provide top-notch screen-printing services to meet the diverse needs of our customers. Serving Los Angeles and numerous other cities nationwide, we are your go-to source for high-quality, affordable custom screen printing. Whether you need a small batch or a large order, our team is here to help you every step of the way. Contact Rapid Printing & Embroidery today to get started. Order online, call us, or stop by our Los Angeles location to discuss your project. With low minimum orders, fast turnaround times, and eco-friendly options, we are committed to delivering the best screen-printing services for your needs. Your satisfaction is our priority!

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Your Questions Answered About Screen Printing

Is screen printing durable?

Yes, screen printing is highly durable. The thick layers of ink create vibrant prints that can withstand multiple washes without fading or cracking, making it ideal for long-lasting apparel.

Do you have a minimum order requirement for screen printing?

Yes, our minimum order for screen printing starts at 15 pieces. However, for DTG printing, there is no minimum order requirement. We can accommodate both small and large orders to meet your needs.

How quickly can I receive my screen-printed items?

We offer fast turnaround times, including rush orders for urgent needs. Depending on the size and complexity of your order, we can deliver same day to a week.

What file formats do you accept for designs?

We recommend submitting your design in vector formats such as PSD, EPS, PNG, or JPG. These formats ensure the highest quality prints.

How many colors can you print with screen printing?

We can print up to 6 solid colors. For designs that require more than 6 colors, we offer halftone screen printing, which can create the appearance of additional colors by varying the density of dots.

Your Questions Answered About Screen Printing

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