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By Aisha - 6 Min Read
Bella+Canvas and Gildan are the two most popular t-shirt brands used for printing and embroidery. If you're ordering custom shirts—whether for resale, events, uniforms, or merch—you’ll usually end up choosing between them.
They’re not the same. One feels softer, one costs less. One prints better with DTG, the other works great for bulk screen printing. Some designs look better on Bella+Canvas. Some situations call for Gildan.
Here’s a full breakdown of how they compare—based on real printing and embroidery jobs we run every day.
Brand | Bella+Canvas | Gildan |
Focus |
Premium, retail-focused |
Bulk-friendly, classic cuts |
Fabric |
Soft, lightweight, combed and ring-spun cotton |
Heavier cotton and blends |
Print Method |
Great for DTG and detailed prints |
Ideal for screen printing and bulk production |
Fit |
Slim, side-seamed, modern fit |
Boxy, tubular fit with a roomier feel |
Best Use |
Streetwear, merch, fashion brands |
Events, team wear, nonprofits, corporate orders |
Bella+Canvas uses Airlume combed and ring-spun cotton, which makes the fabric noticeably softer and smoother to the touch. It drapes closer to the body and feels lightweight, making it ideal for streetwear, retail merch, and premium DTG printing. Most styles fall around 4.2 oz, giving them a light, breathable quality without feeling flimsy.
Gildan shirts are thicker and more structured. They use open-end or carded cotton in most styles, with heavier blends available for durability. Gildan tees usually range from 5.3 oz to 6 oz in weight, giving them a sturdier, more rugged feel that holds up in active or repeated-use settings like schools, teams, or job sites.
The difference is obvious when you handle them side-by-side. Bella+Canvas feels smooth, soft, and flowy. Gildan feels firmer, stiffer, and better suited for rougher wear. That also impacts how ink lays on the surface—something that becomes more important in the next section on print quality.
Bella+Canvas shirts are cut with a modern, retail-style fit. They’re side-seamed, which gives the garment a more tailored shape that contours better to the body. Sleeves are tighter, torsos are longer, and the overall silhouette feels like something you'd find in a boutique or fashion line. This fit is a favorite for streetwear brands, creative merch drops, and anyone who wants a shirt that looks and feels like it's meant to be sold, not just handed out.
Gildan uses tubular construction, meaning there are no side seams. This results in a more boxy, straight-down fit with looser sleeves and a shorter overall cut. It’s not as form-fitting, but that’s exactly what some customers want—especially for events, workwear, or situations where comfort and roominess matter more than style.
Why it matters:
Fit affects how people perceive your brand. A fashion-forward brand printing on a boxy tee may look off. A construction company using slim-cut shirts might get complaints. Picking the right cut for your audience isn’t just about looks—it’s about how it feels on real bodies.
Bella+Canvas is one of the top choices for direct-to-garment (DTG) printing. The smooth surface and tightly woven ring-spun cotton allow ink to sit cleanly on the fabric, which helps produce sharp lines, vibrant colors, and smooth gradients. It’s ideal for detailed designs, fine text, photorealistic prints, or artwork with subtle shading. Water-based inks also absorb better, making Bella+Canvas perfect for soft-hand prints without that heavy, plasticky feel.
Gildan holds up extremely well for custom screen printing, especially bold, solid designs. The thicker fabric and slightly rougher texture easily grab plastisol ink, making prints pop and last. It’s a favorite for large blocky logos, school graphics, or designs where coverage and durability matter more than tiny detail. Gildan also takes heat press and vinyl well due to its heavier weight.
What to use where:
Bella+Canvas handles embroidery well, but works best for lighter, more minimal stitching. The soft, lightweight fabric is tightly knit, which allows clean details with thinner thread—great for simple chest logos, names, or minimalist graphics. However, because the fabric is thinner, it may not hold up as well with large, dense embroidery or heavy stitching. Overloading it can cause puckering or distortion, especially on finer garments like tri-blends.
Gildan is a better match for heavier embroidery work. The thicker cotton and sturdier construction make it ideal for larger logos, back designs, or patches. It can support dense stitching without compromising the shape of the shirt. If you're running embroidery for uniforms, workwear, or anything that requires durability and structure, Gildan is often the safer choice.
Summary:
Gildan is built for repeated wear and tear. Its thicker fabric and more rugged construction make it a solid choice for uniforms, team wear, and high-traffic use. After 10 or more washes, Gildan shirts generally hold their shape and structure well. Prints stay intact, especially when using plastisol ink. Colors may fade slightly over time, especially in 100% cotton styles, but the shirts remain usable and intact far longer than lighter alternatives.
Bella+Canvas holds up well too—but differently. Its lightweight fabric and combed cotton feel soft even after multiple washes, and the colors stay vibrant if washed properly (cold water, tumble dry low). However, because the material is thinner and more delicate, it can show signs of wear sooner if treated roughly, especially at seams or embroidery points. Prints still look clean, but shirts can stretch or lose structure faster under daily use.
In short:
Bella+Canvas takes a strong stance on sustainability. Their manufacturing is based in the USA, with WRAP-certified facilities and a focus on ethical labor practices. They use eco-friendly processes like low-water dyeing and almost zero landfill waste. Their Los Angeles factory also uses solar power and energy-efficient systems, which appeals to buyers who care about the environmental footprint of their products.
Gildan, on the other hand, runs one of the largest vertically integrated apparel operations in the world. Most of its production happens in Central America and the Caribbean, where the company owns everything from spinning mills to sewing lines. This allows for better control over costs and efficiency. While Gildan has made progress in sustainability—publishing annual ESG reports and reducing water usage—it doesn’t match Bella+Canvas in transparency or eco-certification.
Summary:
Use Case | Recommended Brand | Why It Works |
Fashion brands & merch drops |
Bella+Canvas |
Retail fit, soft fabric, great for DTG and resale |
Corporate events & giveaways |
Gildan |
Affordable, wide color range, ideal for bulk printing |
Nonprofits & school projects |
Gildan |
Cost-effective, holds up for volunteers and giveaways |
Lifestyle & fitness brands |
Bella+Canvas |
Modern fit, lightweight feel, preferred by influencers |
Workwear & trades |
Gildan |
Rugged, durable, handles heavy stitching and washing |
Feature | Bella+Canvas 3001 | Gildan 5000 |
Fabric |
Airlume combed & ring-spun cotton |
Open-end cotton |
Weight |
4.2 oz |
5.3 oz |
Fit |
Modern, retail, side-seamed |
Classic, boxy, tubular |
Print Method |
Excellent for DTG & soft-hand ink |
Great for screen printing |
Best Use Case |
Resale, merch, fashion drops |
Events, bulk orders, basic uniforms |
Feature | Bella+Canvas 3413 (Tri-Blend) | Gildan 64000 Softstyle |
Fabric |
Cotton/poly/rayon tri-blend |
Ringspun cotton or cotton/poly |
Weight |
3.8 oz |
4.5 oz |
Fit |
Slim, soft drape |
Standard, softer than 5000 |
Print Method |
Great for vintage DTG |
Solid for DTG & screen print |
Best Use Case |
Artist merch, premium retail |
Mid-tier merch, budget soft tees |
Feature | Bella+Canvas 3501 | Gildan 2400 |
Fabric |
Airlume ring-spun cotton |
100% cotton |
Weight |
4.2 oz |
6 oz |
Fit |
Fitted, cuffed sleeves |
Boxy, loose sleeves |
Print Method |
Excellent for DTG |
Great for bold screen prints |
Best Use Case |
Fashion, lifestyle, layering |
Workwear, uniforms, colder weather |
Feature | Bella+Canvas 3719 | Gildan 18500 |
Fabric |
Sponge fleece (cotton/poly blend) |
Heavy cotton/poly blend |
Weight |
Lightweight feel |
8 oz heavyweight |
Fit |
Modern, slim hoodie style |
Roomy, classic fit |
Print Method |
Ideal for DTG, retail-quality print |
Best for screen printing & embroidery |
Best Use Case |
Streetwear, merch drops |
Schools, workwear, event giveaways |
Bella+Canvas costs more—but for the right project, it’s worth it. The premium fabric, fitted cut, and retail-ready feel make it a smart choice for shirts you plan to sell, brand, or use to represent something polished. If you’re charging for your merch, building a fashion label, or creating designs that rely on soft-hand DTG printing, Bella+Canvas delivers value beyond just the price per shirt.
Gildan is the clear winner when it comes to bulk value. It’s lower in cost, easy to stock in large runs, and durable enough for day-to-day use. If you're ordering for an event, staff uniforms, giveaways, or school functions—where you need quantity without overspending—Gildan gives you the most for your money.
What we recommend:
There’s no one-size-fits-all answer, because Bella+Canvas and Gildan are built for different goals.
If you need shirts that feel premium, print cleanly with DTG, and look retail-ready, go with Bella+Canvas. It costs more, but the fit, softness, and finish justify it—especially if you're selling your shirts or building a brand.
If you’re ordering in bulk for an event, company, or team, and want something durable, affordable, and easy to print on, Gildan is the better choice. You get consistent quality, wide sizing options, and cost savings that scale.
We’ve printed tens of thousands of shirts using both brands. Most of our fashion-forward or resale clients go with Bella+Canvas, while our event planners, schools, and corporate teams stick with Gildan. It’s not about which shirt is better—it’s about what makes sense for your project.
We print on Bella+Canvas and Gildan every day—so we know exactly how each one performs with DTG, screen printing, and embroidery. Whether you're ordering 5 shirts or 5,000, we’ll help you choose the right blank for your design, budget, and use case.
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Tags: #SCREEN PRINTING - #DTG PRINTING - #EMBROIDERY
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